Accomplishment

New Capabilities in ENC R&D Aim to Accelerate Automotive Innovation

 

ENC R&D established 3 additional test capabilities in 2020 beyond current various types of test competency to support innovation in automotive market. 

HUD (Head-up Display) test platform is a collaboration between ENC R&D and CRL to combine a multifunctional vibration platform and laser technology. The new test system will help to benchmark bearings solutions with existing ones in a HUD unit in terms of NVH performance and lifetime to accelerate co-development with customers for high end wind shield HUD.

High speed rotary test platform is a versatile system to evaluate sealing performance in critical applications e.g. transmission in powertrain for traditional combustion engine and EV. With max speed of 20K rpm and wide temperature range from -40~120C the new system will provide solid and unique test data for researchers to develop innovative sealing solutions to automotive market.

Swivel torque tester is dedicated to automotive interior market for future development of swivel seat with the evolution of future cockpit in vehicles. ENC R&D together with commercial teams in Shanghai is collaborating with our key customers to co-develop sliding solutions using Norglide®/Springlide® product for next generation swivel seat and the test system provide strong support to new product development and concept validation. 
 

New Sliding Solution for Machine Tools Market

 

ENC R&D team worked with one of the world’s leading companies in machine tools market to successfully develop a new sliding solution for their machine centers with technology of PTFE based compound tape and bonding solutions. The new product package has been released in PPL Minhang plant and helped Seals business win 250KE orders in China.

Back to 2019 the customer was facing bonding issues on their machine centers. The business team took the opportunity to approach to the customer and helped to build collaboration between customer technical/quality team and ENC R&D team. The key technical people from customer visited SGR Shanghai in 2019 and they were impressed by our competencies and capabilities in technology innovation as well as application based development capabilities. During development of the bonding solutions R&D team kept close connection with the customer and got active support from them to get customized components needed for the performance and aging test. The customer intimacy shows critical effects which makes the co-development smooth and successful.

New Sealing Solution for Air Scroll Compressor Market

 

ENC R&D launched a tip seal product made with new PTFE compounds Rulon 1835 to help grow business of scroll compressor for EV market. 
Tip seal is a critical sealing solution which ensures smooth operation of the scrolls as well as high efficiency of air output and at the same time can endure severe operating conditions e.g. high temperature, high pressure and high surface roughness. Based on application conditions and specific customer requirement ENC R&D team worked with design engineering and process team to develop a specific novel PTFE compound which is highly wear resistant under high temperature and high pressure conditions. 

 

EV battery application lab continues growth in SGR Shanghai CMP lab and support Tape Solutions global spec-in project.  The lab has built up mechanical, aging, electrical and thermal test capability, and is directing to more system test with battery cell, module and pack. Provided DV test, material and application studies, hosted important customer visits and technical communications from battery maker, automotive OEMs and academic institutes.  

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New generation of compression pad for EV battery was launched. Commercial name PF100. With end users' demands on higher EV battery energy density,  the space reserved for compression pad between cells are limited. The new product can better serve the requirement on broader compression range between cells and flatter compression force across the range. 

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Extractables competency developed within life sciences and CRL, has been delivering plenty of test methods, and tons of data and reports to bioprocess solution business. These test methods are targeting for identifying and quantifying ppm level of organics and inorganics. The high quality reports give more and more positive impact on product promotion and business growth. 
The strong collaboration among life sciences plants, quality, business teams and R&D, allow us to be more and more competitive for our products, and extractables capabilities when comparing to our competitors, and allow us to give more and more technical impact on global industry standards. 
And all these are dedicated to make our life better and safter.

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电动汽车电池应用实验室建立

复合材料部门发起的电动汽车电池应用实验室在圣戈班研发(上海)研发中心成立。该应用实验室旨在进一步加强客户亲密度,通过高质量的测试表征服务,加强业务对于圣戈班产品及客户应用方面的了解,以更好的应对亚洲电动汽车及电动汽车电池市场的飞快发展。实验室已经建立起包括力学,老化, 电学和热学相关的测试能力,将来将增添更多的电芯、模组和电池包的相关测试能力。

 

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低挥发泡棉产品量产

2019年第一季度,CS90在闵行工厂量产。 CS90是一款低VOC,低气味的软质聚氨酯泡棉,具有优异的防水密封性性能和高温条件下极低的的永久变形。 用于汽车内饰元件的密封以及衬垫使用。

 

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V Power新品发布

由上海研发中心,SA上海工厂共同合作开发的陶瓷cBN新产品V Power于今年9月份正式发布。该产品主要用于汽车发动机、变速箱、传动和转向系统等精密部件的磨削。该产品基于世界领先的Winter技术平台,是第一代100%本地开发和生产的陶瓷cBN新品,将给终端客户带来如下好处:

  1. 良好的磨削性能,可以满足客户的多种磨削技术要求(工件加工精度,加工效率,以及磨削寿命);
  2. 更好的性价比(~25%);
  3. 更快的响应速度和本地技术支持;
  4. 缩短交期;
  5. 确保产品性能稳定性和一致性。

V Power产品已经成功通过多家中国汽车以及汽车零部件厂客户测试,并在中国市场正常生产销售。 同时,该产品也正在东南亚以及印度等市场逐步推广。我们期待V Power新产品取得极大的成功,为SA业务在APAC汽车市场带来更多增长。

 

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诺顿A288

中国拥有世界上最大的家具制造业,同时中国也是世界上最大的家具出口国家。在木制家具,例如门,床,桌,椅的制造过程中,上漆和打磨是最重要的环节。一般地,工人从粗粒度到细粒度逐步打磨,上漆,直到家具的表面质量达到客户要求。

中国漆面家具市场总量巨大,圣戈班的诺顿品牌在这个市场中有卓越的表现,拥有最大的市场份额。

近期,上海研发中心和整个项目团队(包括产品,销售,研发,工艺)发布了一款新产品:诺顿A288。相比于其它竞争对手产品,A288在漆面家具应用中提升了约60%的使用寿命,同时也保持了高质量的表面效果和高效率的打磨过程。A288优异的性能受到了经销商与最终客户的积极肯定!

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我们相信,圣戈班诺顿的产品会在中国漆面家具市场上继续领跑,保持产品与技术的领先优势。

诺顿蓝火超薄树脂切割片成功上市

超薄树脂切割片适用于金属薄壁管材,板材结构件的手动切割。在门窗,车架,管道,设备外壳,厨具,电器台面的加工制造或金属部件的维修维护中有广泛应用。超薄树脂切割片也是圣戈班磨料磨具上海工厂最重要的产品线。

2017年,由上海TW研发团队开发的2xQuantum系列高性能超薄树脂切割片成功上市,产品成功销往亚太及美洲等多个市场,获得了内外部客户的一致认可。基于其出色的性价比,该技术平台已经成功输出到东南亚,澳大利亚,欧洲及印度TW工厂。

为满足客户对树脂切割片性能持续提升的要求,TW上海研发团队历经一年半,开发出了新一代超薄树脂切割片BIA平台。得益于新一代结合剂的设计及生产工艺的优化,BIA相比于2xQuantum,在保持成本不变的基础上提升了50%的性能。此次诺顿蓝火还结合了拥有专利保护的新一代抗老化技术,进一步提升了产品性能及用户体验。新产品在多个客户测试均取得了成功,获得了客户的积极评价。 

6月28日,新一代高性能诺顿蓝火超薄树脂切割片在亚洲市场正式发布,成功上市!这是圣戈班磨料磨具通过持续创新,不断为客户创造价值,与客户共同成长的生动体现。

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荣格 技术创新奖

蜗轮蜗杆磨,由于其生产率高,在我国越来越普遍地用于生产高精度齿轮。为了抓住这一市场趋势,圣戈班上海研发团队致力于开发这种应用的新磨料。

新产品在中国上市后,深受客户欢迎。2020年8月,诺顿Xtrimium蜗轮蜗杆磨技术,获得荣格技术创新奖,这是当年唯一获得该奖项的磨料磨具技术。新产品的性能比以前产品性能提高约60%,可以帮助生产商明显降低总磨削成本。由于其卓越的性能,该新产品在2020年为业务增长做出了巨大贡献。

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                      诺顿Xtrimium蜗杆磨

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                           荣格 技术创新奖

哈比特™ 石膏板

哈比特™ 石膏板于2016年在中国上市。得益于其优异的A级防火性能,E0级甲醛释放和高强的气钉螺钉握钉力,该产品广泛替代木工板,作为内墙衬板的升级换代产品。哈比特™ 石膏板大量运用于医院、学校、商业建筑、剧院、博物馆等建筑物中。

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NORBOND BT胶带为手机电池提供可靠固定

 

圣戈班泡绵和胶带产品广泛应用于手持电子设备。我们的工程师在与客户不断的协同合作中,开发出性能卓越的 BT胶带,为手机电池固定提供了更优的解决方案。

 

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手机在返修需要拆卸电池时,难拆卸;电池在拆卸过程中,造成损坏;电池拆卸后,胶带留有残胶。

市场现有的电池固定胶带往往过于厚,并需要更大粘接面积,从而影响手机整体厚度和美观。

 BT胶带解决的价值在于:对手机电池提供固定的同时使电池轻松拆卸,易操作。不会对电池和机身造成损坏。胶带易去除。

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具有超薄特性,0.1mm 和0.15mm厚度,并提供有效粘接。为电池提供更多空间,为手机提供更多设计自由度。                          

具有更高撕裂强度和良好的耐高温性能,不留残胶,胶带不会腐化,不会影响被粘接部件的再次使用。

BT胶带V.S.同类产品,具有3-4倍的抗拉强度。

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在80℃,0.5 Kg负重情况下, BT胶带可提供2.8倍于同类产品的保持时间,且无残胶。

成功案例:目前, BT胶带凭借更薄、更强撕裂强度和耐高温等优异性能,已广泛应用于各类著名品牌手机的电池固定,为客户提供更优的粘接解决方案。

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